On a clean cycle, there are quality people that have to look at that data before they release it back to production.
What that allows us to do is monitor and optimize those over time, but also operational user-efficiency items like text and email notifications. Let’s take those OEE-availability, performance, quality-parameters and apply them to our cleaning cycles.’ That’s traditionally on the production equipment, but we said, ‘Hey, why can’t we apply it to our cleaning cycles. We calculate OEE, overall equipment effectiveness. That can be from the system itself, but also, more importantly, from the operators who are using the system. And then the other solution it’s providing is efficiency gains. When our sales team is talking about this product to our customers, that is the thing that lights up the light bulb in their mind, like maybe this cloud solution is a viable option. Back in 2018, when we started looking at this, the main thing was there’s a regulatory need for this.
PFW: Tell me more about the need for something like SaniTrend Cloud in the food and beverage industry.īarrie: The product delivers two things for customers. We knew we had to partner with someone, and with Rockwell and the PTC relationship, they bring all of the data security, network structure, and knowledge of IoT solutions. We’re a manufacturing company-we have a lot of custom engineering and automation, but we’re not going to build, from the ground up, ISO-certified data security centers and things like that. They looked good and looked like something that we could make work. We had some discovery sessions, and they brought in some technical folks and did some demos. That was right around when they were developing their relationship with PTC, developing the FactoryTalk InnovationSuite product line. And one of them was this cloud-based product. So, at the time, we were sharing strategies and product development things. Then in early 2019, we were also on a path to and are now at the Gold OEM Partner level with Rockwell. In 2018, we looked at a couple of different solutions. IoT stuff was starting to build and we looked at solutions for that. They require paper storage and are not a super-efficient method. Paper chart recorders record temperature activity on these paper charts, but they’re super hard to interpret. Peter Barrie, Sani-MaticWith current methods, a lot of times it’s manual, sometimes it’s someone walking around with a clipboard. In all of those industries, there are regulatory requirements for recording that the equipment was cleaned properly-not only that we did this cleaning, but we did it at these temperatures and chemical concentrations, and things like that. We build automated CIP, or clean-in-place, and COP, or clean-out-of-place, systems for food, beverage, personal care, nutraceutical, biopharm, and pharmaceutical industries. For us, even further back in 2018, we started looking at IoT solutions in general. How did you end up developing SaniTrend Cloud?īarrie: This was back in early 2019. PFW: Tell me about Sani-Matic’s partnership with Rockwell Automation and PTC.
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Peter Barrie, product management director for Sani-Matic, explains how the software works and why it’s needed in the food and beverage industry. It can also be retrofitted with any existing Sani-Matic automated cleaning system that has an Allen-Bradley CompactLogix or higher PLC processor. SaniTrend Cloud is available with any new PLC-controlled, automated cleaning system from Sani-Matic. This enables manufacturers to troubleshoot more effectively, analyze cleaning cycle overall equipment effectiveness (OEE) over time, and gain insights into system operation. To achieve this, Sani-Matic partnered with Rockwell Automation and PTC’s ThingWorx to develop a cloud-based Internet of Things (IoT) software solution that enables customers to automatically generate cleaning cycle reports and analyze operational data. The software is designed to help food and beverage and other industries convert from a largely manual, paper-based data collection process to one that enables customers to capture cleaning-cycle data and quickly generate the reports and notifications needed to meet regulatory requirements such as the Food Safety Modernization Act (FSMA). Seeking to modernize clean-in-place (CIP) and clean-out-of-place (COP) processes by automating cleaning system reporting, Sani-Matic introduced SaniTrend Cloud software as a service (SaaS).